Every textile Patagonia uses is the result of a complicated manufacturing process, making it difficult for them to evaluate all the raw materials, dyes and chemical auxiliary materials each of their suppliers use. bluesign® technologies, based in Switzerland, helps with this analysis, working at each step in the textile supply chain to assess and approve chemicals, processes, materials and products that are safe for the environment, workers and customers.

An important fiber in Patagonia's line, polyester allows them to build lightweight materials that dry quickly and can be used in a variety of applications, including trail-running tops and yoga tights. Polyester also blends well with natural fabrics like cotton. But virgin polyester is derived from petroleum, which comes at a high environmental cost.

Nylon is one of the strongest plastics we use in our products. When we need a super-lightweight fabric, nylon is vital for its strength. But nylon is a petroleum-based material, and producing it has a high cost in energy and greenhouse gases. Incorporating as much recycled nylon as we can lessens our dependence on virgin petroleum as a raw material source, helps eliminate discarded material and reduces greenhouse gas emissions from manufacturing.

Old, frayed and torn fishing nets are discarded partly because of a lack of end-of-life solutions. Bureo®, a company based in California, is trying to fix this and to provide a responsible alternative to virgin plastics by working directly with fishing communities in South America.

To reduce the reliance on fossil fuels without losing the performance our gear needs, Patagonia is making more products with recycled TPU, a change that decreases our carbon emissions by 91 % per kilogram compared to those associated with virgin TPU, based on the Higg Material Sustainability Index, version 3.6.